Description

Attractive design and sophisticated technology combine in Master to create a solid and reliable robot that wraps loads on pallets. Master was constructed according to the design, construction and safety criteria used to build top performance robots. Master is an agile and compact packaging tool based on experience of over 25,000 robots sold worldwide. While intended for typically industrial use, Master is simple to use, taking various and severe working conditions into account. Robot Master is also equipped with Technical, solutions such as start cycle siren, blinker visible during product wrapping, immediate stop button and emergency bumpers that ensure high safety levels.

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To discuss this product, call us on 01524 734040, email sales@castleindustrial.com, or click to start a live chat

Features of the Robopac Robot Master Plus

Features

  • R-Connect System
  • Attractive design and sophisticated technology combine in Master to create a solid and reliable robot that wraps loads on pallets.
  • For light products, high products, low products, cylindrical products, heavy products, unstable products, extra size products.

Move Everywhere

  • With the rudder you can easily carry the robot from one point to another without the use of forklifts. Manual movement controls in ergonomic position for easy use of the robot.

Tracing System

  • The tracing wheel allows to safely follow the profile of all the pallets, allowing the robot to wrap the product in complete autonomy.

Control Panel Functions

  • 3.5 inch multi-function button (JOG) that is used for setting and quick adjustment of the functions
  • Intuitive icons to make it easy to set up and to select the correct wrapping parameters for each of your loads
  • Adjustable Parameters:
  • 6 program recordable
  • Rotation speed setting
  • Upward speed carriage setting
  • Downward speed carriage setting
  • Upward/downward/reinforce cycle setting
  • Upward/downward film tensioning
  • Upward/downward pre-stretch setting (only PDS)
  • Only upward or only download cycle
  • Top sheet cycle
  • F1 program extra pallet
  • F2 program cylindrical products
  • Partial cycles counter
  • Total cycle counter
  • Delay photocell setting
  • Altimeter
  • Start from the ground level
  • Control panel lock
  • Ergonomic carriage stop
  • 4 film tension settable
  • Colour frame for machine status

Carriage Details

FRD Carriage

  • Spool carriage with mechanical brake on return roller: constant stretch of the film independently of the diameter of the spool. Brake engagement/release device to facilitate hooking the film to the base of the pallet. Auxiliary metal rolls ensure an higher contact surface between film and return roller.
  • Set your stretch – Thanks to the ergonomic handle you can simply adjust the film tension. The tensioning indicator allows you to set your best strength.
  • Quick Adjustment System – Brake engagement/release device to facilitate hooking the film to the base of the pallet.

FR Carriage

  • Spool carriage with electromagnetic brake on return roller. Stretch tension adjustable from control panel. Brake coupling after cycle start for easy film hooking to pallet base. The electromagnetic dust brake ensure an high-precision control of the braking torque and don’t emit any polluting material.
  • Brake System – The electromagnetic powder brake ensure an high-precision control of the braking torque and don’t emit any polluting material.
  • Quick Load System – Robopac patented system made of an idler conical rollers positioned on the upper end of the rollers. The QLS allows a fast and safe film insert inside the carriage.

PDS Carriage

  • Carriage with double pre-stretching system that can be activated from control panel. The carriage is fitted with a pre-stretching system fixed at 250%. By activating the “Stretch control”, the carriage can automatically switch to activate the stretch variable of electromagnetic clutch positioned on the first roll of stretch. (with QLS system “Quick Load System” for easy and quick film loading).
  • Fixed Gears Interchangeable – The relationship between gear wheels and the numbers of teeth determines the difference of speed between slow roller and the faster, then the pre-stretch ratio. Example: with a pre-stretch ratio of 200% the machine can wrap products using only one coil instead of three coils in the case of machine without stretching.
  • Quick Load System – Robopac patented system made of an idler conical rollers positioned on the upper end of the rollers. The QLS allows a fast and safe film insert inside the carriage.

 

Additional Options

  • Wrapping height 2600 mm (others on demand)
  • Photocell for black or transparent products
  • Tape applying system
  • Automatic film cutting at the end of the wrapping cycle
  • Mechanical brake for film tensioning
  • Electromagnetic brake for film tensioning
  • Motorized pre-stretch varying from 150% up to 250%

Specification

Technical Details
Max. Pallet Height 2200 (std.) | 2400 (opt.)
Min. Pallet Dimensions (LxW) 600mm x 600mm
Carriage Up-Down Speed 1,5 ÷ 4,6 m/min
Film Carriage Type FR / PDS
Film Tensioning Adjustable from panel
Film Pre-Stretch Fixed 250% (std.)
Machine Rotation Speed 35 ÷ 65 m/min
No. of pallets per battery charge >150 (M80) / >250
Forklifting Rear
Reel Details
Max. Reel Dimensions (HxØ) 500mm x 300mm
Max Reel Weight 20kg
Film Thickness 10 ÷ 35 µm
Electrical Details
Power Supply Voltage 100-240 V (1Ph)
Power Supply Frequency 50/60 Hz
Installed power 0,3 kW
Batteries N°2 12V 75 Ah (C5) AGV (M80) / N°2 12V 110 Ah (C5) Pb/Acid (M110)