Fully Automatic Rotating Rings

Machinery

Robopac Genesis Thunder


Description

Hi-resistance monoblock aluminium ring
Servo controlled direct-drive pre-stretch motors
Hygienic & ergonomic design
Noiseless operation with extremely reduced maintenance
Engineered to reduce maintenance & interventions
Automatic dynamic parachute
Maximum flexibility with all the pallet sizes

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To discuss this product, call us on 01524 734040, email [email protected], or click to start a live chat

Features of the Robopac Genesis Thunder

Features

  • Lower rotation weight and inertias.
  • Great durability for heavy-duty operation.
  • Outstanding performances at low energy cost.
  • All movements lub-free (with TPM option).
  • High-resistance timing belts for ring lifting & rotation.
  • Cube Technology™ Level 1 and Level 2 available.
  • Eliminates all failures caused by sliding contacts used on traditional technologies.
  • Increases reliability thanks to a perfect balancing of rotating parts.
  • Full control of pre-stretch and containment force in every moment with recipe program directly on HMI.
  • Low-Level ergonomic reach position for lifting motor available as an option.
  • Smooth & neat design.
  • Improved ergonomics and quick parts changeover.
  • Automatic dynamic ring parachute for operators’ maximum safety.
  • Easy-to-use display for operators.
  • Manual movements activated through 3D image icons.
  • Advanced troubleshooting available as an option.
  • Technical documentation on board of HMI.

Total Productive Maintenance Ready (TPM)

  • Total Productive Maintenance (TPM) is a system of maintaining and improving the integrity of production and quality systems through the machines, equipments, processes and employees that add business value to the organization. TPM focuses on keeping all equipment in top working condition to avoid breakdowns and delays in the manufacturing process.
  • Preventive Maintenance
    • Avoid production lines downtime
    • Faster troubleshooting
    • Visual control of the machine status
  • Cutting wire & hot sealer quick changeover
    • Easy and fast
    • Tool less
    • Minimal machine downtime
    • Maximum machine availability

Clamp Details

Clamp, Cut & Seal

  • Pneumatically driven clamp unit with hot wire film cutting which incorporates also the device for final sealing of the film tail on the contrast.

Nip & Tuck Clamp

  • Optional device for clamping, cutting and threading the film without sealer.
  • The last tail of the wrapping film is inserted into the winding itself.

Cube Technology

  • Deliver EXACTLY the right amount of film, at EXACTLY the right position with EXACTLY the right containment force.

Multi-Level Variable Pre-Stretch

  • Ensures best film economy for all loads.
  • Ensures best film economy for all films.
  • Ensures highest containment level attainable for all films.
  • Delivers 30% to 55% film savings.

Multi-Level Variable Containment Force

  • Delivers the optimal containment force at each level.
  • Enables the delivery of the highest pre-stretch at all levels.

Strategic Film Placement

  • Scientific approach to ultimate load containment.
  • Place film precisely where it has the most impact on load containment.

Proactive Corner Compensation

  • Reduces product damage on corners.
  • Improves containment on flat sides of loads.
  • Enables higher containment levels on each revolution.

 

Carriage Details

BGS Carriage

  • Servo controlled single motor pre-stretch carriage with external direct-drive motorization.
  • The carriage, as is traditional for Robopac Systems, works without sliding contacts, eliminating all failures caused by this technology, ensuring greater safety levels and the possibility of use in all environments.
  • Possibility to pre-stretch the film at fixed values (optional kits are available for pre-stretch other than standard) and apply up to 12 containment force values on the load.
  • Force to load is controlled by a REACTIVE analogic system in the EASY TECH version, instead is PROACTIVE in the EASY TECH+ version.

BVS Carriage

  • Servo controlled two motors pre-stretch carriage with external direct-drive motorization.
  • The carriage, as is traditional for Robopac Systems, works without sliding contacts, eliminating all failures caused by this technology, ensuring greater safety levels and the possibility of use in all environments.
  • Possibility to pre-stretch the film in variable way, in continuous and adjustable on HMI and apply up to 12 containment force values on the load.
  • Force to load is controlled by a PROACTIVE system based on the CUBE TECHNOLOGY Level 1 and Level 2.

Additional Options

Vertical Pressure Platen

  • Pallet retaining system during wrapping which can be used with the upper covering systems (Top Inside/Top Outside) or with particularly unstable loads.
  • Available in versions with mechanical movement by means of pantograph system or pneumatic drive.

Pallet Lifter

  • Pallet lifting system in the conveyor in the centre of the machine with pneumatic drive or hydraulic drive, thanks to which complete wrapping of the wooden pallet is possible.
  • This system enables you to manage wrapping of the product and pallet in an extremely flexible manner, guaranteeing maximum stability of the palletised load.
  • The pneumatic lift has a maximum capacity of 2000 kg, while the hydraulic system has a capacity of more than 2000 kg.

Top Sheet Cover

  • Automatic system for covering the upper surface of the pallet.
  • Available in the version Top Inside version integrated in the structure of the machine to obtain a cover against dust and water, or in the Top Outside version with independent structure, to be able to achieve a dust-proof cover.

Roping

  • Optional system to reduce the width of the film to a “cord” and ensure a more effective stabilisation of the load.

VCA – Corner Applicator

  • Automatic corner applicator device VCA which consists of vertical storages combined with four gripping and application devices managed by a special patented control system.

ARC Reel Change

  • Patented motorised unit to carry out, automatically and without any intervention of the operator, the ejection of the empty cardboard reel core and position the new reel of film for wrapping.
  • Available in the single ARC / 1 and the double ARC / 2 version, also in Top side configuration if the covering device is present.
  • The ARC / 2 solution housing two full reels allows the operator to have greater flexibility in managing changes.
  • The reel change units are positioned inside the perimeter protections, but outside the clearance of the ring and, therefore, it is possible to position the new reels in conditions of total safety without stopping the operation of the wrapping machine.

Specification

Technical Details
Max. Pallet Height 2000mm
Min. Pallet Dimensions (LxW) 400mm x 600mm
Max. Pallet Dimensions (LxW) 1270mm x 1270mm
Reel Details
Film Reel Height 500mm (std.) – 750mm (opt.)
Max. Reel Diameter 250mm (std.)
Electrical Details
Power Supply Voltage 400 V – 415 V ± 5% (std.) / 380 V – 480 V ± 5% (opt.)
Power Supply Frequency 50 Hz ± 1% (std.) / 60 Hz ± 1% (opt.)
Pneumatic Details  
Compressed Air Pressure 6 Bar ± 1